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Agriculture, animal feed and horticulture

Improving handling, storage, and application of agricultural powders.

Example videos that assist in understanding of sample behaviour Example data from Cohesion, PFSD and Caking test Typical graphs that assist interpretation of comparative behaviour Reading the results: three contrasting powder stories Recommended test approach
Silos on farmland near crops

Powder flow behaviour plays a critical role in agricultural products such as fertilisers, pesticides, and powdered additives. Consistent flow ensures accurate dosing, efficient processing, and reliable application in the field.

Understanding how these materials behave under different conditions helps prevent handling issues and improves overall product performance.

Dynamic powder testing with the Powder Flow Analyser captures how these materials behave under the kind of movement, stress, and history they actually experience in production and storage. Texture Analyser tests complement this by measuring the mechanical strength of caked or compacted material - relevant both to assessing whether cakes will break up during spreading, and to evaluating granule or pellet robustness.

View examples of published work:

Feed additive consisting of vermiculite for all poultry and ornamental birds, all porcine species, equines, leporids, camelids, pets and other non-food-producing animals 

Example videos that assist in understanding of sample behaviour

Wheatbran – cohesion test
Bird sand – cohesion test
Wheatbran – caking test
Bird sand – caking test

Example data from Cohesion, PFSD and Caking test

Test parameter

Grass seed

Wheatbran

Bird sand

Cohesion Index

9.54

11.37

7.90

Bridging

533

323

2601

PFSD Comp Coeff at 10mm/sec

4659

4848

18358

Speed dependence (Comp100/Comp10)

0.97

0.91

1.40

Flow Stability

0.92

1.37

1.68

Mean Cake Strength

145.6

177.6

47.6

Cake Height Ratio 5

0.63

0.46

0.58

Typical graphs that assist interpretation of comparative behaviour

Cohesion scatter graph for three agricultural samples Cohesion scatter graph for three agricultural samples
PFSD trend lines: Compaction Coeff vs speed (10/20/50/100) for three agricultural samples PFSD trend lines: Compaction Coeff vs speed (10/20/50/100) for three agricultural samples
Caking comparison bars: Mean Cake Strength and Cake 5 Height Ratio for three agricultural samples Caking comparison bars: Mean Cake Strength and Cake 5 Height Ratio for three agricultural samples

Reading the results: three contrasting powder stories

  • Grass seed is the most moderate of the three samples across all parameters: relatively low cohesion, low dynamic resistance, and a speed ratio close to 1.0, meaning its packing and flow behaviour changes very little with speed. It forms a moderate cake fraction (0.63) but at a relatively low strength – suggesting that any consolidation during storage is unlikely to result in hard lumps that resist break-up during spreading. For a free-flowing agricultural material, this is a benign profile: predictable across a range of handling conditions.
  • Wheatbran shares a similar baseline resistance to grass seed but shows a meaningfully higher Flow Stability index of 1.37, indicating that its behaviour changes progressively during repeated movement  a pattern consistent with gradual breakdown or structural rearrangement of the bran particles under repeated stress. Its cake strength is notably higher than grass seed (~178 g), meaning that storage-induced consolidation is a more significant risk: wheatbran that has sat in a silo or bin for an extended period may discharge quite differently from freshly loaded material.
  • Bird sand is the most striking sample on this page by a considerable margin. Its Bridging Factor of 2601 is extreme – far above the other two samples – and its compaction coefficient at low speed is also the highest of the three, indicating that the material offers substantial resistance to initial movement. It also becomes harder to move as speed increases (speed ratio 1.40, the only sample on this page above 1.0) and its Flow Stability of 1.68 confirms that behaviour continues to evolve during repeated passes. In practice, a material with this combination of properties is prone to hopper stoppages, difficult restart after dwell, and increasing resistance during high-throughput spreading operations.
See more agriculture sample data in action

Recommended test approach

Powder Flow Analyser – dynamic behaviour

Typical issue

Recommended test

Insight provided

Why it matters

Variable pack weights or dosing

Bulk Density (conditioned)

Repeatable packing behaviour after controlled preparation

Supports accurate dosing and application rates

Poor discharge from silos or bins

Cohesion (1 speed)

Tendency to bridge or resist flow initiation

Reduces blockages and manual intervention

Sensitivity to throughput or spreading rate

Cohesion (4 speeds)

Speed-dependent cohesion and flow stability

Prevents uneven spreading or feeding

Segregation during conveying or spreading

Powder Flow Speed Dependence (PFSD)

Speed-related segregation and aeration sensitivity

Ensures uniform nutrient or additive distribution

Caking during storage

Caking

Cake formation tendency and strength

Predicts flow problems after storage or transport

Flow failure after storage

Consolidation & Caking

Work required to re-initiate flow after rest

Reduces downtime during restart

Texture Analyser – strength and compaction

Typical issue

Recommended test

Insight provided

Why it matters

Strength of compacted material

Cake Break Test

Mechanical strength and breakability

Determines ease of break-up during spreading

Compaction behaviour

Uniaxial Compression

Powder bed strength and yield behaviour

Relevant to pelletisation and granulation processes

Powder problems are driven by movement, stress, and time. Dynamic flow and strength-based testing reveal behaviours that static tests cannot capture.

See more powder application areas
  • Example videos that assist in understanding of sample behaviour
  • Example data from Cohesion, PFSD and Caking test
  • Typical graphs that assist interpretation of comparative behaviour
  • Reading the results: three contrasting powder stories
  • Recommended test approach

MORE INFORMATION

Request brochures about testing powders and granules

Request brochures about testing powders and granules

Request an article about measuring powder and granule properties

Request an article about measuring powder and granule properties

Learn more about testing powder and granules

Learn more about testing powder and granules

Learn more about testing and analysing powder

Request a powder flow demonstration
Read powder flow case studies
Get test advice for your powder
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