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Measure the texture of cereal products

Discover how a Texture Analyser can be used to measure the textural properties of various cereal products in a variety of ways.

Why measure the texture of cereals? How can a Texture Analyser be applied to cereal texture measurement? Typical measurements Typical graphs indicating relevant texture parameters Typical product test and graph Case studies Probes and attachments for measuring the texture of cereal products Test methods Using the Texture Analyser for new cereal ingredient and product ideas
Variety Of Cereals In Bowls

Why measure the texture of cereals?

The measurement of texture in cereal products serves as a critical tool for scientifically assessing and optimising the quality, consumer appeal, and manufacturing processes of these staple food items.

Texture analysis provides quantifiable data that aids in evaluating attributes like crispness, crunchiness, chewiness, and firmness, allowing for a comprehensive understanding of cereal product properties. This analytical approach not only enables the fine-tuning of product formulations and processing methods but also contributes to enhancing the overall sensory experience for consumers.

Consequently, the scientific measurement of texture in cereal products from raw ingredients to finished processed products plays a pivotal role in advancing both product development and quality assurance within the food industry.

Milk being poured onto a bowl of chocolate cereal
Milk being poured onto a bowl of chocolate cereal

How can a Texture Analyser be applied to cereal texture measurement?

Cereal products, encompassing breakfast cereals, cereal bars, and related grain-based foods, possess distinct textural attributes that influence consumer preferences. Utilising a Texture Analyser in their manufacture and development provides essential insights:

  • New product development: Texture Analysers support R&D efforts when launching new cereal variants, ensuring they meet targeted textural profiles.
  • Optimising formulations/reformulations: As ingredients or their ratios are adjusted or recipes are altered, for instance, to reduce sugar, salt, or fat, it's vital to understand how these changes affect texture. As demand for whole grain, high fibre, or protein-enhanced cereals grows, understanding the textural implications of these formulations is also crucial.
  • New ingredient assessment: When introducing a new ingredient, it's vital to understand its impact on the overall texture of the cereal. The Texture Analyser can quantify these changes.
  • Milk interaction: For breakfast cereals, understanding how they interact with milk or other liquids in terms of textural changes (like sogginess) is pivotal for product positioning.
  • Shelf life studies: Over time, cereals can become stale or change in texture. Regular texture analysis during shelf life studies can help determine when these changes occur and help in formulating to extend the product's life.
  • Optimising processing conditions: Different processing methods (extrusion, baking, puffing, etc.) can alter the texture of the cereal product. By using a Texture Analyser, manufacturers can optimise these conditions to achieve the desired texture.
  • Quality assurance and control: To maintain consistent quality, routine texture testing is vital. This ensures every batch of cereal or cereal product aligns with the brand's standards, solidifying consumer loyalty.
  • Consumer preference testing: Along with taste tests, understanding texture preferences can be crucial. By correlating consumer feedback with objective texture analysis data, manufacturers can develop products that better cater to consumer preferences.
  • Packaging influences: Packaging can affect the texture of cereals, especially concerning moisture migration. Texture analysis can inform packaging decisions to maintain product integrity.
  • Competitor benchmarking: By analysing the texture of competitor products, companies can understand where their product stands in the market and if there are texture gaps they might want to fill.
  • Product claim validation: If a cereal product is marketed with specific texture claims like "crunchy clusters" or "soft-filled centres," texture analysis provides empirical evidence to support these claims.

Typical measurements

A Texture Analyser can measure various textural properties of cereal products, depending on the type of product and its intended use.

Here are the key texture properties that can be measured:

Firmness

Rice (according to ISO standard 11747)

Hardness

For denser cereal products or bars, determining the force required to bite through or break the product is crucial.

Springiness (or elasticity)

This evaluates how cereal products, especially those with a more chewy texture like certain cereal bars, recover their shape after deformation.

Adhesiveness/stickiness

Some cereal products like granola clusters may have a degree of stickiness, especially those with added sweeteners or binders, and this measures the work needed to pull the product away from a surface. Rice, oatmeal and couscous all possess this property.

Tensile strength

For products like cereal bars, understanding the resistance to a force trying to pull it apart is important for ensuring they don't crumble easily.

Stress relaxation behaviour

Kernels

Compressive strength (increase/decrease)

Grains, breakfast cereals, extrudates, cereal bars, oats, rice

Gel strength

Gel strength determines the ability of a e.g. starch gel to resist deformation or fragmentation under applied forces, providing crucial insights into its texture, firmness, and stability where starch gels are used as thickeners, stabilisers, or gelling agents.

Crispness/crunchiness

Especially relevant for breakfast cereals and certain snack items, this measures the force and sound associated with the fracturing of the product.

Brittleness/fracturability

The force at which the cereal product fractures. This can be critical for products that are meant to have a light and brittle texture or a particular snap or break.

Cohesiveness

Measures how well the internal structure of the product holds together during deformation, which can impact mouthfeel and chewiness.

Bowl life

For breakfast cereals, understanding how they change texture when milk or another liquid is added can be crucial. This can measure how quickly a cereal becomes soggy and loses its crispness.

Yield strength

Kernels

Consistency

Porridge, baby food, rice pudding

Rupture force

Measuring the yield strength of cereal kernels involves subjecting individual kernels to mechanical forces to determine the point at which they undergo permanent deformation or fracture.

Ensuring the right texture in cereal products is vital for product success, as texture plays a significant role in consumer preference. A Texture Analyser allows for objective, repeatable measurements of these properties, helping manufacturers ensure product consistency and optimise formulations and processing.

Typical graphs indicating relevant texture parameters

Graph showing the measurement of breakfast cereal crispiness using an Ottawa Cell
Measurement of breakfast cereal crispiness using an Ottawa Cell
Graph showing the measurement of rice firmness using the Rice Extrusion Rig for ISO 11747
Measurement of rice firmness using the Rice Extrusion Rig for ISO 11747

Typical product test and graph

Case studies

Whether its providing the solution for Tianjin University of Science and Technology to file a patent for a buckwheat grain shelling method, allowing Universiti Tunku Abdul Rahman to development and optimise a flaked breakfast cereal using upcycled ingredients or offering a tool for Campden BRI to measure texture of cereal based products, a Texture Analyser is adaptable and flexible in its application to measure the bespoke texture of your product and then enable its quality to be controlled in your manufacturing to guarantee consistency and customer satisfaction.

Through our active involvement in industry events such as AACC, ICC and IFT meetings, as well as being members of Campden BRI's Cereals, Milling & Baking Panel, we remain closely aligned with the evolving needs of the cereals sector – just ask our customers.

Probes and attachments for measuring the texture of cereal products

A wide range of probes and attachments can be integrated with our instruments, allowing testing to be precisely adapted to the material or product under evaluation. Applications include Kramer Shear Cells to compare cereal bar firmness, bending tests used to assess cereal bar fracturability or Ottawa Cells to measure bowl life of cereal flakes, once milk has been added. 

The examples provided illustrate a selection of specialised attachments and commonly performed measurements within this application area. This list is not exhaustive; a wide range of additional options are available for the testing of cereal products. All instruments in the Texture Analyser range can be used to perform the tests described.

Ottawa Cell and Watertight Base Plate

A/OTC

‘Bowl Life’ testing of Breakfast Cereals is made possible through the use of an Ottawa Cell and Watertight Base Plate (A/BWB).

Kramer Shear Cell – 5 Bladed

A/KS5

For bulk/compression/shearing tests, assessing the firmness of multiparticle products of various shapes and sizes. Can be used to contain a non self-supporting bulk sample for testing or used with blades only where the sample is self-supporting.

Acoustic Envelope Detector

A/RAED

Collect acoustic data during a test and synchronise force data with video frames – of particular interest for the testing of brittle products.

Rice Extrusion Rig

HDP/RE

Used to determine rice kernel resistance to extrusion after cooking according to ISO standard 11747.

Test methods

A wide range of cereal product test methods (including AACC and AIB Standards) is built into Exponent Texture Analyser software and will automatically load at the click of a button. We help make your texture testing methods quicker to access and the files for analysis of your product properties are ready to go.

Using the Texture Analyser for new cereal ingredient and product ideas

The food and cereal industry had been evolving rapidly with increasing consumer demand for healthier, sustainable, and more diverse products.

Here are some of the newer ingredient and product ideas in cereal product research, development, and production and a typical academic reference to show how the Texture Analyser has already being applied:

Alternative grains and seeds

This includes ancient grains such as quinoa, chia, teff, amaranth, and millet. They're prized for their nutrition and diverse textures.

View published examples using the Texture Analyser

Functional ingredients

Superfoods, probiotics, prebiotics, adaptogens, vitamins, and minerals. Ingredients such as turmeric, ginger, and various berries are also being added for health benefits.

View published examples using the Texture Analyser

Sustainability

Development of new cereal food products with reduced environmental impact, such as using grains that would have been discarded as by-products but are instead reused, and utilising sustainable ingredients like seaweeds or algae.

View published examples using the Texture Analyser

Customisable and personalised cereals

Brands offering customisable blends based on personal preferences or dietary needs.

View published examples using the Texture Analyser

Protein-enriched cereals

Incorporating plant-based proteins, like from legumes, soy, or peas, and even insect-based protein.

View published examples using the Texture Analyser

Sugar alternatives

With the increasing demand for reduced sugar products, alternatives such as stevia, monk fruit, and erythritol are being explored.

View published examples using the Texture Analyser

Allergen-free and free-from cereals

Gluten-free, nut-free, dairy-free options, etc. to cater to those with dietary restrictions or allergies.

View published examples using the Texture Analyser

Texture innovation

Combining different grains, freeze-dried fruits, and other ingredients to create varied texture experiences in cereals.

View published examples using the Texture Analyser

Contents

  • Why measure the texture of cereals?
  • How can a Texture Analyser be applied to cereal texture measurement?
  • Typical measurements
  • Typical graphs indicating relevant texture parameters
  • Typical product test and graph
  • Case studies
  • Probes and attachments for measuring the texture of cereal products
  • Test methods
  • Using the Texture Analyser for new cereal ingredient and product ideas

MORE INFORMATION

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Learn more about cereal products testing

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See patents citing the Texture Analyser
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